Product Overview
Polyesterimide Enameled CTC (EIW transposed conductor) yog siab -kub winding conductor engineered rau qhuav- hom transformers, siab -temp reactors thiab traction fais fab khoom. Txhua lub tiaj tus tooj liab strand yog coated nrog ib txheej txheej ntawm Class 180 polyesterimide (EIW) enamel rau tig - mus rau -tig rwb thaiv tsev. Tom qab kev hloov pauv tsis tu ncua, cov pob khoom tuaj yeem qhwv nrog Nomex aramid daim ntawv, polyester tsis yog - woven daim kab xev lossis siab -temp crepe ntawv raws li cov rwb thaiv tsev sab nrauv, nyob ntawm koj qhov hluav taws xob thiab qhov chaw ua haujlwm.

Tsis zoo li tus qauv PVF enameled CTC ua rau cov roj- raus siv, EIW enamel muab cov thermal stability, hnyav tsis kam thiab thermal shock kev ua tau zoo. Nws tuav ruaj khov dielectric zog nyob rau hauv ntev -lub sij hawm 180℃qhuav kev khiav hauj lwm tej yam kev mob, tsis muaj embrittlement los yog tawg. Cov qauv hloov pauv tshem tawm cov teebmeem ntawm daim tawv nqaij thiab qhov sib thooj, zoo heev txo cov eddy tam sim no poob nyob rau hauv siab - tam sim no qhuav windings.
Cov khoom no yog dav siv nyob rau hauv tsev qhuav- hom faib transformers, railway traction transformers, harmonic lim reactors thiab nruab nrab- zaus cua sov transformers. Peb tsim EIW enamel nyob rau hauv - tsev ntawm segmented kaw - voj curing kab nrog ± 1℃qhov kub thiab txias, kom ntseeg tau tag nrho cov ntoo khaub lig- txuas thiab ua kom sov tsis tu ncua. Txhua qhov kev tsim khoom tsis yog digitally kaw rau tag nrho batch traceability.
Core Technical Specifications
|
Yam khoom |
Specification |
|
Ib leeg Strand Size |
Thickness: 0.90-3.15 hli (± 0.01mm) |
|
Strand suav |
5 - 81 strands, kev cai layout muaj |
|
Thermal Class |
Chav Kawm 180 (H Qib), ua haujlwm qhuav tas li |
|
EIW Enamel Thickness |
0.08–0.12mm, pinhole -dawb txheej |
|
Sab nrauv Insulation Options |
1. Nomex aramid ntawv (hnyav-load siab-temp) |
|
Min. Transposition Pitch |
35mm, kam rau ua ± 0.1mm |
|
Kev tso tawm ib nrab |
Tsawg dua lossis sib npaug li 5pC ntawm qhov ntsuas hluav taws xob |
|
Tus coj |
High-yield oxygen- dawb ca tooj liab (140–250MPa) |
|
Daim ntawv thov |
Ib puag ncig huab cua qhuav, VPI tau tshaj |
|
Cov qauv |
IEC 60317-28, GB/T 19844, NEMA MW |
|
Max. Joint -Dawb Ntev |
Txog li 3600m rau ib tug ntoo spool |
Cov txiaj ntsig tseem ceeb & teeb meem -Kev daws tus nqi
1. Kho kev laus ntxov ntxov nyob rau hauv kub - khiav qhuav transformers
Qhuav- hom units khiav kub dua li roj- cov khoom ntim rau hauv vim tsis muaj roj txias. Standard 120-chav enamel muaj hnub nyoog sai thiab ua rau tig-rau-tig luv. Peb 180℃EIW enamel tiv taus kub kub, ncua kev txij nkawm los ntawm ntau dua 60% thiab txo qis kev pheej hmoo mus sij hawm ntev.
2. Kov nquag thauj khoom caij tsheb kauj vab hauv traction & harmonic khoom
Railway traction transformers thiab sib txawv - zaus reactors mus los ntawm qhov kub thiab txias hloov mus tas li, uas ua rau cov enamel zoo li tawg nyob rau hauv thermal shock. EIW tus ntoo khaub lig- txuas cov qauv molecular resists rov qab kub -txoj kab mob khaub thuas, dhau 5000+ thermal cycle tests yam tsis muaj rwb thaiv tsev tsis ua haujlwm.
3. Txiav siab- zaus poob hauv harmonic & nruab nrab- zaus tshuab
Parallel khoom busbars ua rau hnyav eddy tam sim no poob ntawm nruab nrab / siab frequencies, nkim zog thiab raising winding kub. Kev hloov pauv tag nrho tam sim no hla txhua txoj hlua, txo AC poob los ntawm 30-50% thiab txhim kho tag nrho cov cuab yeej siv tau los ntawm 3-8%.
4. Kev xaiv rwb thaiv tsev yooj yim haum rau qhov kev xav tau sib txawv
Cov haujlwm sib txawv muaj qhov tseem ceeb sib txawv: ultra-kev ua haujlwm kub, qhov loj me, lossis tus nqi qis. Peb muab peb cov ntaub ntawv qhwv sab nraud kom koj tuaj yeem xaiv qhov zoo tshaj plaws es tsis txhob them nyiaj rau kev ua haujlwm uas koj tsis xav tau.
5. Ua tiav nrog VPI impregnation
Ntau lub tshuab hluav taws xob qhuav siv VPI (Nqus Siab Impregnation) raws li tus qauv. Tsawg-qib enamel feem ntau hlwv los yog delaminates tom qab impregnation. Peb cov EIW enamel thiab tag nrho cov ntaub ntawv qhwv sab nraud tau txheeb xyuas tau zoo nrog cov khoom siv hluav taws xob epoxy thiab polyester impregnating resins - tsis muaj blistering, tsis muaj tev, thiab rwb thaiv tsev lub zog txhim kho ntxiv tom qab kho.
6. Tag nrho traceable zoo tswj
Txhua batch mus dhau ntawm - kab enamel tshuaj xyuas, kev hloov lub suab saib xyuas thiab offline hi-pot / PD kuaj. Cov ntaub ntawv ntau lawm yog khaws cia rau 5+ xyoo, yog li koj tuaj yeem taug qab txhua qhov ntsuas los ntawm cov khoom siv raw mus rau cov khoom tiav.
Kev Tsim Khoom & Kev Tswj Xyuas Zoo
- Raw khoom npaj- OFHC tooj liab pas nrig tuaj xyuas → multi- tuag precision kos duab → recrystallization annealing → eddy tam sim no qhov tsis txaus ntseeg
- Enamel txheej- EIW enamel daim ntawv thov → segmented kaw - voj qhov cub curing (± 1 degree) → hauv - kab thickness & pinhole tshuaj xyuas
- Kev hloov pauv tsis tu ncua- multi-strand payoff → precision cyclic transposition → tiag -lub sij hawm pitch xyuas
- Sab nrauv qhwv- cov neeg siv khoom-cov khoom siv rwb thaiv tsev tshwj xeeb → tas li- nro kauv qhwv (30-50% sib tshooj kho tau)
- Kev sim zaum kawg- DC tsis kam, AC tawg voltage, ib feem tawm, qhov ntsuas qhov ntsuas → batch sampling rau thermal aging test
- Ntim- ntev metering → ntoo spool winding → ya raws - pov thawj PE zaj duab xis qhwv → export ntoo rooj plaub / pallet
Application Solutions los ntawm Kev Lag Luam
1. Sab Hauv Tsev Qhuav-Hom Distribution Transformers
- Pom zoo: EIW CTC + siab -temp crepe ntawv
- Siv li cas: Cov tsev lag luam, tsev kho mob, cov chaw khaws ntaub ntawv
- Tus nqi: Ruaj khov 180℃tshav kub tsis kam, tus nqi -zoo rau cov khoom loj, VPI tau tshaj
2. Railway Traction Transformers & Locomotive Motors
- Pom zoo: EIW CTC + Nomex aramid ntawv
- Siv li cas: High- tsheb ciav hlau ceev, metro locomotives
- Tus nqi: Zoo heev thermal shock thiab kev co tsis kam, ua tau raws li kev tsheb ciav hlau kev nyab xeeb thiab ntev - lub neej yuav tsum tau
3. Harmonic Lim & Grid Reactors
- Pom zoo: EIW CTC + polyester non- woven daim kab xev
- Siv li cas: Tshiab zog daim phiaj-tied reactors, SVG khoom
- Tus nqi: Tsawg siab - zaus poob, lub teeb yuag compact tsim, txuag qhov chaw tseem ceeb
4. Nruab nrab-Frequency Industrial Heating Transformers
- Pom zoo: Txheem EIW transposed neeg xyuas pib
- Siv li cas: Hlau smelting, khoom siv kho cua sov
- Tus nqi: Tshem tawm corona poob, txo qhov tsis ua haujlwm hauv kev ua haujlwm cua sov tas mus li
5. Cua & PV Converter Transformers
- Pom zoo: EIW CTC + ob npaug - txheej Nomex ntawv
- Siv li cas: Onshore / offshore cua ua liaj ua teb, hnub ci chaw nres tsheb
- Tus nqi: High overload margin, ntev kev pab cuam lub neej, txo unplanned downtime
6. Heavy Industrial Dry Motors
- Pom zoo: EIW CTC + thickened crepe ntawv
- Siv li cas: Mining, metallurgy, cement nroj tsuag
- Tus nqi: Lub zog siv tshuab siab, tiv taus luv luv - lub sij hawm dhau kev cuam tshuam thiab ua haujlwm hnyav
VPI txheej txheem Compatibility
Peb EIW CTC tau lees paub tag nrho rau VPI ntau lawm:
- Tau tshaj epoxy, unsaturated polyester thiab silicone - hloov impregnating resins
- Tsis muaj blistering, delamination lossis enamel tev tawm tom qab lub tshuab nqus tsev -siab impregnation thiab kho
- Zuag qhia tag nrho dielectric zog nce los ntawm 15-25% tom qab VPI, nrog txhim kho coil mechanical rigidity thiab kub dissipation
Packing, Lead Time & Shipping
Ntim
- Sab hauv: Heavy-duty khoom ntoo spools
- Kev Tiv Thaiv: Los tiv thaiv- dej zoo li qub- pov thawj PE zaj duab xis + ua npuas ncauj tiv thaiv - kev sib tsoo
- Export: IPPC fumigated ntoo rooj / Euro pallets
- Txhua lub spool tuaj nrog cov ntawv cim khoom, batch naj npawb thiab daim ntawv pov thawj tshuaj xyuas
Cov ntaub ntawv xaj
- MOQ: 1 tuj (me me -batch prototype xaj txais rau R&D)
- Lub sij hawm ua tus qauv: 2-4 lub lis piam
- Cov qauv nrawm / me me: 7-10 hnub ua haujlwm
- Shipping: hiav txwv freight, air freight, tag nrho - tsheb thauj mus los, qhov rooj - mus rau - qhov rooj xa khoom
FAQ
Q: Dab tsi yog qhov txawv ntawm EIW 180 CTC thiab PVF 120 CTC?
A: PVF yog tsim los rau ntev -lub sij hawm roj- raus kev pab cuam, max 120℃. EIW yog H-Class 180 degree, optimized rau huab cua qhuav ib puag ncig, nrog zoo thermal shock thiab aging kuj. Nws tsis haum rau cov roj tank.
Q: EIW CTC puas tuaj yeem siv rau hauv cov roj ntxhia transformer ntev -lub sijhawm?
A: Tsis pom zoo. EIW muaj kev sib raug zoo nrog cov roj transformer; Ntev - lub sij hawm immersion ua rau o thiab kev ua haujlwm poob. Rau cov roj- raus dej, xaiv peb PVF series CTC.
Q: Peb puas tuaj yeem hloov cov ntaub qhwv sab nraud rau tib lub strand suav?
A: Yog. Peb tuaj yeem hloov pauv ntawm Nomex, tsis yog - daim kab xev thiab crepe ntawv ua ntej tsim khoom rau koj cov duab kos, tsis muaj kev hloov pauv rau cov neeg xyuas pib thiab cov kev hloov pauv.
Q: Cov khoom no puas tau VPI?
A: Yog, tag nrho sib xws nrog mainstream VPI resins. Tsis muaj blistering los yog delamination tom qab impregnation. Peb tuaj yeem muab VPI cov txheej txheem parameter qhia.
Q: Koj puas muab kev cai strand suav thiab qhov ntev?
A: Yog. Strand suav los ntawm 5 txog 81, thiab kev cai strip thickness / dav yog muaj raws li koj tus qauv coil.
Q: Koj puas tuaj yeem muab cov ntaub ntawv xeem thib peb -?
A: Yog. Peb tuaj yeem muab IEC- cov ntaub ntawv ntsuas tus qauv, thiab SGS / TUV daim ntawv pov thawj rau thermal aging, tawg voltage thiab corona tiv thaiv raws li kev thov.
Q: Puas muaj cov qauv dawb?
A: Cov qauv qauv yog dawb xwb; koj tsuas yog them rau thoob ntiaj teb courier freight. Kev cai qauv qhov ntau thiab tsawg tuaj yeem tsim los ntawm koj cov duab kos duab.
Q: Cov kev cai cia khoom yog dab tsi?
A: Khaws rau hauv qhov chaw qhuav, qhov cua, kom deb ntawm tshav ntuj ncaj qha, qhov chaw tshav kub thiab cov roj corrosive. Tsis txhob hnyav extrusion. Txee lub neej yog 12 lub hlis raws li cov txheej txheem.
Hot Tags
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