Product Overview & Core Manufacturing Principple
Polyimide & F46 Film Wrapped Wire, tseem hu ua sintered hlau, yog siab -kawg tshwj xeeb hermetic hlau nplaum hlau tsim los rau tag nrho kaw, hnyav- khoom siv hluav taws xob ib puag ncig. Nws txais yuav ntau dua lossis sib npaug rau 99.97% siab -purity oxygen-dawb tooj liab raws li cov tub ntxhais conductive; txheej rwb thaiv tsev siv dual-sided FEP(F46)-coated polyimide composite zaj duab xis, nruj nreem qhwv nyob ib ncig ntawm tooj liab conductors nyob rau hauv tas li nro, ces fused thiab integrated los ntawm leej siab -kub sintering txheej txheem.

Tom qab sintering, F46 nplaum txheej tag nrho melts thiab fuses lub multi- txheej zaj duab xis rau hauv ib qho seamless, qhov sib txawv -dawb ib leeg rwb thaiv tsev plhaub tsis muaj me me pinholes, slits los yog interlayer voids uas muaj nyob rau hauv cov ntaub qhwv zoo tib yam. Cov qauv sib xyaw ua ke sib xyaw ua ke PI's ultra- kub tsis kam thiab F46 cov tshuaj zoo heev inertness, zoo kawg nkaus tiv thaiv cov roj transformer, cov tub yees (R22 / R410A / R32), siab - dej vapor, nuclear tawg thiab hydrolysis yaig.

Ib qho yooj yim enamel hlau thiab ib leeg PI qhwv hlau yuav tawg, o los yog raug kev puas tsuaj rau rwb thaiv tsev tom qab ntev - lub sij hawm immersion nyob rau hauv cov roj / tub yees, uas yog qhov tseem ceeb tsis ua hauj lwm ua rau submersible twj thiab kaw compressors.

Peb seamless sintered rwb thaiv tsev pab daws qhov kev lag luam mob qhov taw qhia, dhau los ua tus qauv tsim winding hlau rau sib sib zog nqus- zoo submersible motors, hermetic tub yees compressors, nuclear hluav taws xob cov cuab yeej thiab cov roj ntim puv - puv tshuab fais fab.

Core Technical Specification Table
|
Parameter |
Flat Wire (MYFB) |
Round Hlau (MF) |
|
Cov khoom siv coj ua |
Ntau dua lossis sib npaug rau 99.97% Oxygen- Dawb Siab -Purity Copper |
Ntau dua lossis sib npaug rau 99.97% Oxygen- Dawb Siab -Purity Copper |
|
Rwb thaiv tsev qauv |
Ob -sided F46 coated Polyimide composite zaj duab xis, siab -temp seamless sintered |
Ob -sided F46 coated Polyimide composite zaj duab xis, siab -temp seamless sintered |
|
Rated Thermal Class |
Chav Kawm 200 (180℃kev ua haujlwm ruaj khov ruaj khov, ncov 200℃luv luv-lub sijhawm dhau) |
Chav Kawm 200 (180℃kev ua haujlwm ruaj khov ruaj khov, ncov 200℃luv luv-lub sijhawm dhau) |
|
Conductor Size Range |
Hla-section: 4–80mm, customizable thickness & dav |
Txoj kab uas hla: φ1.2–φ6.5mm tus qauv, kev cai ntau thiab tsawg txaus siab |
|
Yam tsawg kawg nkaus Dielectric zog |
Ntau tshaj los yog sib npaug rau 18 kV / mm (cov ntaub ntawv tsis sib haum xeeb tsis muaj cov ntsiab lus tsis muaj zog) |
Ntau tshaj los yog sib npaug rau 18 kV / mm (cov ntaub ntawv tsis sib haum xeeb tsis muaj cov ntsiab lus tsis muaj zog) |
|
Core Environmental Resistance |
Roj, tub yees, hluav taws xob, hydrolysis, siab -kub kub resistant |
Roj, tub yees, hluav taws xob, hydrolysis, siab -kub kub resistant |
|
Kev khiav hauj lwm kub qhov rais |
-60℃~ 200℃kev pabcuam txuas ntxiv |
-60℃~ 200℃kev pabcuam txuas ntxiv |
|
Cov Qauv Ua Haujlwm |
JB/T 5331, IEC 60317, UL758, RoHS raws |
JB/T 5331, IEC 60317, UL758, RoHS raws |
|
Rwb thaiv tsev Thickness Customization |
Ib qho - txheej / ob npaug - txheej sintered zaj duab xis ib tus neeg siv khoom xav tau |
Ib qho - txheej / ob npaug - txheej sintered zaj duab xis ib tus neeg siv khoom xav tau |
|
Joint -Free Spool Length |
Txog li 3500 meters ntawm ib qho ntoo spool |
Txog li 4000 meters ib qhov ntoo spool |
Kev lag luam Common Pain Points & Targeted Solution System
Pain Point 1: Ordinary enamel wire / ib zaj duab xis hlau muaj pinholes & qhov khoob, ua rau cov tub yees / roj nkag, tig- mus rau -tig luv luv Circuit Court
Peb txoj kev daws teeb meem: High-kub ib leeg sintering fuses ntau- txheej PI-F46 zaj duab xis rau hauv ib qho seamless tag nrho, xoom micro gaps lossis pinholes. Roj, tub yees thiab dej vapor tsis tuaj yeem nkag mus rau hauv cov txheej txheem rwb thaiv tsev, tshem tawm cov kev pheej hmoo ntawm cov xau zais hauv cov khoom kaw.
Pain Point 2 Ntev -lub sij hawm immersion nyob rau hauv lub tub yees roj ua rau rwb thaiv tsev o, softening thiab aging tsis ua hauj lwm
Peb Cov Tshuaj: F46 fluorine resin muaj ultra- tshuaj lom neeg tsis muaj zog, tsis muaj qhov o, hydrolysis lossis kev sib cais thaum ntub hauv cov roj ntxhia, POE thiab PVE lub tub yees lubricants tau ntau xyoo, cov rwb thaiv tsev ruaj khov tsis muaj qhov txo qis.
Pain Point 3 Submersible twj motors fim alternating txias -kub dej kub cycles, zoo tib yam rwb thaiv tsev tawg tom qab rov thermal shock
Peb cov tshuaj: PI + F46 composite muaj cov thermal yooj yooj yim; nws tuav ductility los ntawm -60℃qis kub mus rau 200℃siab kub, tsis muaj cracking los yog delamination tom qab txhiab ntawm thermal voj voog kuaj.
Pain Point 4 Nuclear & hluav taws xob cov cuab yeej zoo tib yam rwb thaiv tsev degrades nyob rau hauv ntev - lub sij hawm rays irradiation
Peb Txoj Kev: Polyimide cov khoom siv hauv paus muaj cov hluav taws xob tsis zoo, tsis muaj carbonization lossis rwb thaiv tsev poob nyob rau hauv ib puag ncig qis / nruab nrab hluav taws xob, ruaj khov ntev - lub sijhawm ua haujlwm rau cov khoom siv hluav taws xob nuclear.
Pain Point 5 Winding embedding thiab coil tsim khawb cov pa hluav taws xob rwb thaiv tsev, ua rau qee qhov paug tawm
Peb cov tshuaj: Sintered integral rwb thaiv tsev muaj siab tensile & abrasion tsis kam, withstands extrusion, dabtsi yog khoov thiab kev sib txhuam thaum lub sij hawm automated winding tsis nto puas, txo lub cev muaj zog rejection tus nqi zoo heev.
Tsib Core Product Competitive Advantages
1. 100% Seamless Sintered Integrated Rwb thaiv tsev
Tsis zoo li xoob txheej wrapping ntawm tus qauv hlau nplaum hlau, peb cov kab ntau lawm tau txais kev kaw - voj kub - tswj sintering rauv kom tag nrho F46 nplaum zaj duab xis. Tsis muaj interlayer air gaps los yog micro pinholes, tsim ib qho kev tiv thaiv hermetic tag nrho uas thaiv cov kua thiab roj nkag mus rau hauv cov tshuab kaw.
2. Ultra-Wide Extreme Temperature Adaptability
Kev ua haujlwm ruaj khov thiab hluav taws xob los ntawm -60℃cryogenic txias cia khoom rau 200℃ncov tshaj kev ua haujlwm. Tsis muaj embrittlement ntawm ultra-low kub, tsis softening thiab creep nyob rau hauv tas li kub kub overload.
3. Kev Siv Tshuaj & Radiation Resistance
Resistant rau tag nrho cov mainstream tub yees (R22/R410A/R32/R454C), mineral transformer roj, dej zoo, tsis muaj zog acid thiab alkali media. PI substrate tiv thaiv gamma thiab neutron hluav taws xob, tshwj xeeb rau kev lag luam nuclear kaw cov khoom siv.
4. Superior Mechanical Winding Performance
High tev lub zog ntawm cov khaubncaws sab nraud povtseg thiab tooj liab, zoo heev bending ductility. Txawm tias me me - vojvoog coil tsim yuav tsis tsim cov kab nrib pleb, zoo kawg nkaus txuam tsis siv neeg coil winding, embedding thiab shaping cov kab ntau lawm, txo cov nqi ntau lawm.
5. Ultra-Lub neej ua haujlwm ntev hauv cov kaw lus kaw tag nrho
Raws li cov txheej txheem kaw cov roj / cov tub yees kev ua haujlwm, cov hluav taws xob tiv thaiv kev laus qis qis dua 10% tom qab 10,000 teev siab -kub nrawm nrawm rau kev laus. Txuas ntxiv lub voj voog ntawm cov twj submersible thiab cov tub yees compressors los ntawm 2-3 zaug piv nrog cov hlau zoo tib yam.
Ua tiav Standard Production & Testing Workflow
Theem 1 Oxygen-Dawb Copper Conductor Npaj
- High-purity tooj liab qws pub & ntau-theem tungsten carbide precision kos duab
- 380-420℃recrystallization nruam annealing los txhim kho winding yooj
- Eddy tam sim no kev tshuaj xyuas tag nrho kom tshem tawm cov tooj liab hlau nto khawb thiab cov hlau sab hauv
- Tsim nyog tooj liab hlau spool cia rau wrapping txheej txheem
Theem 2 PI-F46 Composite Film Wrapping & Sintering
- Ob chav -sided F46 coated PI composite zaj duab xis tsis siv neeg unwinding, tas li nro kauv multi- txheej wrapping
- Kaw -loop precision kub tswj qhov sintering rauv rau kev sib sau ua ke
- Online tiag -lub sij hawm rwb thaiv tsev thickness & nto defect lub koob yees duab tshuaj xyuas
Kauj Ruam 3 Ua tiav Cov Khoom Ua tiav Kev Ua Haujlwm Zoo
- Nyob zoo-pot dielectric breakdown voltage test
- Ntev -lub sij hawm roj/refrigerant immersion aging simulation test
- High -Tsuas yog qhov kub thiab txias bending crack test
- Radiation resistance spot check (rau nuclear customized qauv)
- Dimensional sorting & digital fixed -length metering
Kauj Ruam 4 Moisture -Proof Export Ntim
- Anti- zaj duab xis zoo li qub tag nrho wrapping rau txhua qhov spool
- Ua Npuas Ncauj Separator los tiv thaiv kev tiv thaiv khawb thaum sib tsoo
- Ntoo / yas spool tiav cia
Segmented Industry Targeted Application Solutions
Kev daws 1 Sib Nqus Roj Zoo / Underground Submersible Pump Tsav Tsav
Cov khoom sib txuam MF Round / MYFB Flat Sintered Hlau
Cov neeg mob mob: Ntev- lub sij hawm immersion nyob rau hauv cov ntxhia roj + dej zoo, qhov kub thiab txias sib txawv ntawm hauv av thiab hauv av, zoo tib yam hlau yooj yim luv luv Circuit Court tom qab 1-2 xyoo ua hauj lwm
Peb Cov Tshuaj Seamless sintered rwb thaiv tsev thaiv cov dej thiab cov roj nkag, ruaj khov nyob rau hauv alternating kub -cold underground ib puag ncig, txuas lub twj tso kua mis lub neej rau 8-10 xyoo, txo cov neeg siv khoom hloov & tu nqi.
Tshuaj 2 Hermetic tub yees Compressor (Tsuas Cua Txias / Cua Kub Twj / Tub Txias)
Matching Khoom Round MF Sintered Hlau
Cov neeg mob mob: Cov tub yees + roj lubricating ntev - lub sij hawm soaking, nquag pib thermal shock, winding hlawv- tawm tom qab lub neej ua haujlwm luv
Peb cov tshuaj F46 fluorine txheej yog sib xws nrog txhua lub hauv paus tub yees, tsis muaj o lossis hydrolysis, tag nrho cov rwb thaiv tsev kaw kom tsis txhob tso cov tub yees kom tawg, tsim cov khoom loj hauv tsev thiab kev lag luam hermetic compressors.
Kev daws 3 Nuclear Power Auxiliary Sealed Motors & Radiation Equipment
Muab ob npaug rau- txheej Sintered PI-F46 Hlau
Cov Khoom Siv Tshuaj Kho Mob nyob rau hauv ntev - lub sij hawm hluav taws xob hluav taws xob, cov pa hluav taws xob rwb thaiv tsev carbonizes thiab poob kev ua haujlwm rwb thaiv tsev
Peb Cov Tshuaj Radiation-resistant polyimide substrate, dhau nuclear-qib kev laus, ua tau raws li cov qauv kev nyab xeeb ntawm lub kaw lus nuclear auxiliary tsav motors.
Kev daws 4 Siab -Temp Fully Sealed Oil-Fulled Industrial Motors
Matching Flat MYFB Sintered Hlau
Cov neeg mob mob Internal transformer roj ntev -lub sij hawm soaking, overload peak kub mus txog 200 degree
Peb Cov Txheej Txheem 200 siab- qhov ntsuas kub, roj hydrolysis resistant, compact tiaj tus qauv txhim kho qhov ntim qhov tseem ceeb rau me me siab - lub zog kaw lub cev muaj zog.
Kev daws 5 Cryogenic Tsawg-Tub kub Sealed Machinery Motors
Custom Low-Tsem Enhanced Sintered Hlau
Cov Khoom Siv Mob Cov Neeg Siv Khoom siv hauv qab -40℃~ -60℃txias cia ib puag ncig, zoo tib yam rwb thaiv tsev brittle thiab yooj yim tawg
Peb Cov Tshuaj Composite zaj duab xis tswj kev ua kom yooj yim ntawm ultra- qhov kub thiab txias, tsis muaj qhov tawg tom qab rov ua dua thermal cycles rau txias cia kaw lub cev muaj zog.
Ua kom tiav Packing & Ntiaj teb Logistics Terms
Ntim Cov Qauv
- Inner Winding Carrier Heavy-duty khoom ntoo spools / thickened tapered yas spools
- Kev Tiv Thaiv Sab Hauv Txhua spool tag nrho qhwv nrog cov tshuaj tiv thaiv - zoo li qub ya raws PE zaj duab xis, ua npuas ncauj cais thaiv kom tsis txhob muaj kev tiv thaiv khawb
- Export Outer Package IPPC fumigated ntoo rooj plaub, Euro txheem fumigated tiv thaiv -kev sib tsoo pallets
- Kev ntim khoom hauv tsev General ntoo pallets nrog puv stretch zaj duab xis wrapping
Order & Delivery Information
- Yam tsawg kawg nkaus Order Quantity: 1 Tuj
- Standard Production Lead Time: 2-4 Lub lis piam
- Ceev Sample / Me Me Batch Ua Ntej Ntau Lawm: 7-10 Hnub Ua Haujlwm
- Ntiaj teb no Transport Modes Hiav txwv freight, huab cua freight, tag nrho - tsheb thauj mus los av, ua ke thawv qhov rooj- mus rau - qhov rooj xa, npog Asia, Europe, North America, Middle East thiab ntiaj teb no tub yees & roj khoom manufacturers
Cov lus nug nquag
Q1: Dab tsi yog qhov sib txawv ntawm sintered PI-F46 hlau thiab ib leeg ib leeg PI qhwv hlau?
A: Ib qho yooj yim ib leeg PI hlau tsuas yog yooj yim txheej qhwv nrog interlayer khoob; peb cov khoom yog siab -temp sintered rau hauv ib qho seamless integral rwb thaiv tsev, roj thiab tub yees tsis tuaj yeem nkag mus, tshwj xeeb tshaj yog rau cov khoom kaw tag nrho.
Q2: Cov hlau no puas tuaj yeem siv rau hauv R32 flammable refrigerant compressors?
A: Yog lawm, F46 puas rwb thaiv tsev muaj tshuaj inertness rau R32, tsis muaj o los yog decomposition tom qab ntev -so dej, ua tau raws li hermetic compressor kev ruaj ntseg tsim kev cai.
Q3: Puas yog ob npaug - txheej sintered zaj duab xis customizable rau cov khoom siv hluav taws xob ntau dua?
A: Txhawb ib leeg - txheej / ob chav - txheej PI-F46 sintered rwb thaiv tsev customization, nce rwb thaiv tsev thickness raws li cov neeg siv khoom tiv thaiv hluav taws xob tsim ntsuas.
Q4: Koj puas tuaj yeem muab daim ntawv pov thawj thib peb - tog kuaj rau roj immersion & hluav taws xob tiv thaiv?
A: Txhua pawg tuaj yeem muab SGS, TUV cov ntaub ntawv xeem, cov ntaub ntawv pov thawj ntawm cov ntaub ntawv pov thawj kev laus thiab cov ntaub ntawv tshuaj ntsuam xyuas hluav taws xob nuclear thaum thov.
Q5: Dab tsi yog qhov tsawg kawg yog dabtsi yog khoov vojvoog ntawm no sintered hlau thaum coil winding?
A: Round hlau yam tsawg kawg nkaus dabtsi yog khoov vojvoog Ntau dua lossis sib npaug li 5 npaug ntawm txoj kab uas hla; ca hlau dabtsi yog khoov raws lub dav sab loj dua los yog sib npaug rau 3 npaug thickness, tsis muaj rwb thaiv tsev tawg raws li tus txheej txheem winding.
Q6: Koj puas muab cov qauv kuaj dawb rau compressor / submersible motor sim winding?
A: Cov qauv qhia tshwj xeeb yog dawb xwb; cov neeg muas zaub tsuas yog dais thoob ntiaj teb courier freight. Kev cai tshwj xeeb ntoo khaub lig-section prototype xov hlau tuaj yeem ua raws li cov neeg siv khoom kos duab kos duab.
Hot Tags
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